5L Bottle Blowing & Filling Solution

Bottle Blowing Line
(CLAMPPING,SHIFT AND STRETCH ARE ALL USE SERVO SYSTEM, 1600BPH)
AUTOMATIC BOTTLE MACHINE-LFG-2(5L)(1SET)
AUTO LOADER & MOULD(5L)
LOW PRESSURE AIR COMPRESSOR  2.0/1.2
HIGH PRESSURE AIR COMPRESSOR    2.4/30
HIGH  PRESSURE AIR DRYER&AIR FILTER  3.8/3.0
LOW PRESSURE AIR DRYER &AIR FILTER 3.8/10
HIGH  PRESSURE AIR TANK   C-1.0/30
CHILLER  NTS-5P
3IN1 Filling Line
(5L 1500 BPH, Remarks: The length of air delivery shall be determined according to the layout drawing of the workshop. The peripheral configuration of water, electricity and gas (steam) for the above equipment shall be prepared by the buyer. The water, electricity and gas (steam) pipelines shall be sent to the layout points of each equipment in the workshop and connected with the equipment of the supplier.
Washing-Filling-Capping line CGF 12-12-4
1500 BPH 5L
RETURNING SYSTEM
AUTOMATIC LID LIFTING MACHINE TG-100
ONLINE STERILIZER SJ-100
CONVEYOR SYSTEM
HIGH POWER DRYER
SLEEVE LABELING MACHINE
LASER CODING PRINTER
FILM PACKING
LAMP CHECKER
产品规格 Specification Unit LFG-2(5L)
模穴数 No. of Cavity cav. 2
瓶子间距 Cavity pitch mm 203.2
瓶子最大容量 Max. capacity ml 5000
加热间距 Heating pitch mm 101.6
坯头数 Preform holder pcs 92
瓶口直径 Preform neck(inner dia.) mm 65
最大瓶坯高度 Preform height(max) mm 200
最大瓶身内径 Bottle diameter(max.) mm 180
最大瓶身高度 Bottle height(max) mm 400
加热箱数量 Heating ovens unit 4
灯管数量 Infrared lamps pcs 40
机器使用功率 Max. heating power kw 52
电压 Voltage V 380V(50/60Hz)
外形尺寸 mm 4500*1700*2000
稳定产量 round bottle 1600BPH(1 SET)
低压空压机 Low pressure air compressor
型号 Model No. Unit CW-3.0/10
排气量 Air capacity m3/min 3
工作压力 pressure Mpa 1
功率 Motor power KW 2
高压空压机 High pressure air compressor
型号 Model No. Unit NTGM-3.8/30
处理量 Air capacity m3/min 3.8
工作压力 pressure Mpa 3
进气温度 air inlet temperature ≤80
功率 power HP 1.5
高压储气罐 High pressure gasholder
型号 Model No. Unit 1.0/30
容积 volume m3 1
工作压力 pressure mpa 3
冷水设备 Cold water equipment
型号 Model No. Unit     NTS-5F
流量 Flow rate T/H 2.9
制冷量 Cooling capacity kcal/h 14600
出水温度 Outlet temperature    ℃       5-20
功率 Power K w 5.31
低压储气罐 High pressure gasholder
型号 Model No. Unit 0.6/12
容积 volume m3 0.6
工作压力 pressure mpa 12
配置总功率 Total power KW 150
Configuration of Major Parts
Product Name Origin Brand
Magnetic switch ZHEJIANG ZHENGTAI
PLC JAPAN MITSUBISHI
Touch screen JAPAN MITSUBISHI
Servo WUXI XINJE
Driver WUXI XINJE
Switching power supply Taiwan DELTA
AC contactor France Schneider
SCREEN TAIWAN DELTA
Action valve SOUTH KOREAN PMC
Filter JAPAN SMC
Cylinder TAIWAN AIRTAC
Relay JAPAN OMRON
Clamping rail TAIWAN PHI
Reducer motor TAIWAN WAGE
Washing-Filling-Capping Line

The equipment is used for the production of various mineral water, pure water, wine and other non-carbonated beverages in PET polyester bottles. Bottle rinsing, filling and capping can be realized on one machine. The design of the whole machine is scientific and reasonable, the appearance is beautiful, and the maintenance is convenient. The structure of the suspended bottle mouth conveying bottle makes it more convenient, fast and labor-saving to change the bottle type. The main engine adopts advanced PLC programmable automatic control technology, and the key electrical components are all products from internationally renowned merchants.

This machine has compact structure, complete control system, convenient operation and high degree of automation.
The parts in contact with the material are all made of imported high-quality stainless steel, no dead corners in the process, and easy to clean.
Using high-precision, high-speed quantitative filling valve, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.
The capping head adopts the capping device to ensure the quality of capping.
Efficient cap sorting system is adopted, with perfect cap feeding technology and protection device.
It is not necessary to adjust the height of the equipment to change the shape of the bottle, and it can be realized by replacing the star wheel of the bottle, and the operation is simple and convenient.
The filling system adopts the bottle neck feeding technology to avoid secondary pollution at the bottle mouth.
Equipped with a complete overload protection device, which can effectively protect the safety of the machine and the operator.
The control system has the functions of automatic control of water level, lack of cap detection, automatic stop of bottle rinsing and output counting.
The bottle washing system adopts the high-efficiency cleaning spray nozzle produced by American Spray Company, which can clean every part of the bottle.
The main electrical components, electronically controlled valves, frequency converters, etc. are all imported to ensure the excellent performance of the whole machine.
All components of the gas system adopt internationally renowned products.
The operation of the whole machine adopts advanced touch screen control, which can realize man-machine dialogue.
The filling machine adopts pure water washing, filling and capping machines, absorbing the advanced technology of the same type of foreign products, with stable performance, safety and reliability.
The machine has compact structure, complete control system, convenient operation and high degree of automation.
Adopt the direct connection technology between the air conveying channel and the bottle feeding wheel, cancel the bottle feeding screw and conveying chain, and change the bottle type easily. After the bottle enters the machine through the air duct, it is directly sent to the rinser by the bottle-infeed steel wheel (choke neck mode) for rinsing;

Electrical Control

Name Brand Country of Origin
Main motor Wannan Motor CHINA
Inverter Siemens GERMANY
PLC Siemens GERMANY
Pneumatic components Airtec TAIWAN,CHINA
Photonics Autonics KOREA
Circuit breaker Siemens GERMANY
Touch screen Siemens GERMANY
Proximity switch Autonics KOREA

Lamp Checker

lamp checker

Model: DJ-1
Power: 36W
Function: Manually detect the impurities and liquid level in the bottle through the light background.

Air Dryer

Air Dryer

Air Dryer

The air knife dryer is mainly composed of a 5.5kw vortex fan, a stainless steel and glass frame, and an air knife. The main working principle is to use the wind generated by the vortex fan to blow off the water droplets produced by the steam on the outside of the bottle wall, which is convenient for the next step of coding. Double rows of small air knives are used, and the air knives can be adjusted freely up, down, left, and right to fully ensure the drying effect, and it is also highly applicable to bottles of different diameters and heights

Laser Coding Printer

Laser coding printer

Integrating advanced laser galvanometer marking technology, imported radio frequency excitation sealed-off CO2 laser and real-time marking software control technology in one, laser marking technology is applied to the production line to realize marking of fast-moving products and mark handwriting Permanent and non-erasable, it can meet the needs of various production lines, and is suitable for online marking of paper, plastic, non-metallic materials, and painted metal packaging materials.

Sleeve Labeling Machine

Sleeve labeling machine

As one of the complete equipment of the drinking machine, the sleeve label shrinking machine is installed on the full bottle conveyor belt behind the filling machine or spraying machine. Its function is to automatically set the label on the full bottle filled with beverage, and then shrink it The labeling machine puts the heat-shrinkable film label on the bottle to complete the shrinking process of the product label. It is mainly used in food and beverage packaging lines, and can also be used for packaging of external shrink films in cleaning supplies, condiments, wine, cosmetics, refined oils and pharmaceutical industries.

PE Film Shrink Packing Machine

PE film shrink packing machine

PE film shrink packing machine

The automatic film-sealing heat-shrinkable packaging machine is a new type of packaging machine developed by our factory based on the advantages of similar models inside and outside our factory. Widely used in beverage, food, pharmaceutical and chemical products, etc.

Pack. No base, no carton, no matter square, round or flat, it can be perfectly packaged, the intuitive effect is very good, and the packaging cost is low. This machine adopts novel and optimized design, PLC automatic control, human-machine interface tracking, and accurate positioning. The second package enters the state, prevents lack of bottles, bottle inversion, flexible adjustment, safe and beautiful. Adjustable hot air circulation structure, suitable for various existing heat shrinkable films (including color printing), quick and easy film replacement, fault warning, complete locks, and reliable operation. Thus it can provide a solid guarantee for constant quality, stable and reliable, and long-term continuous production.

The whole machine is made of high-quality steel and stainless steel, with compact and reasonable structure, durable and remarkable energy-saving effect. The new shrink film automatic packaging machine with independent intellectual property rights is the preferred supporting equipment for the beverage filling production line.

Installation

After the equipment arrives at the user’s workshop, the user should place the equipment in place according to the provided floor plan; the company sends experienced technical personnel to guide the installation, commissioning and trial production of the equipment, and reach the design capacity within the planned time , The installation and commissioning time is 20 days, during which the company is responsible for providing the corresponding spare parts.

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